IoT Solutions
IoT Solution Pack: NEXCOM provides a series solution packs to fulfill different demands of our customers. PDM, Predictive Diagnostic Maintenance, is one of the most important topic in the trend of Industy 4.0. Nexcom is trying to find a way to demonstrate to our customer, to show our achievements on this topic, and nothing is better than a mini size demo kit.
This demo kit is not only a tool to demonstrate our capability, but also can be used for education or training purpose. Users can simulate various machinery behaviors and learn to analyze them via reading the charts or graphics.
IoT Solution Pack: NEXCOM Industrial IoT Studio is a web-based configuration tool, powered by Node.js and IBM Node-RED, to help developers create IoT applications quickly. With click-through and drag-and-drop operations, NEXCOM Industrial IoT Studio can simplify the development cycle of IoT applications, enable immediate testing of innovative ideas, and turn proof-of-concept inventions into wide-scale deployment.
NISE105-CNC Gateway
NISE105-CNC Gateway
Overview
NISE105-CNC Gateway provides a convenient interface to integrate major CNC controllers into NEXCOM I4.0 Solution Network. The NEXCOM developed software contains APIs to gather data from the non-open CNC systems, and then use SQL software to actively transfer data to database. The Gateway is a once-for-all solution for all different CNC controllers in the market, which greatly reduce the effort required for system Integrators to develop various connection interfaces by their own. With the crucial device, SI can focus more on monitoring and analysis development; eventually maximize the effectiveness of factory automation.
Features
- Plug-and-play CNC gateway to integrate controllers to the industrial internet of machines
- Support one-click connection to mainstream CNC controllers such as Fanuc, Mitsubishi, Heindenhain, Siemens
- Collect important machine information including position, coordinate offsets, alarm etc.
- Connecting max. 10 CNC controllers via TCP/IP.
- Connect to on-demand combination of controllers with one CNC gateway
- Transfer data to iAT2000 SCADA or MySQL/SQLite database
- Provide dashboard interface to monitor machine status
Specifications
| Controller Connectivity | A universal gateway to connect major of CNC controllersFanuc: 0i-B/0i-C/0i-D/16i/18i/ 21i/31i/32iMitsubishi: M70/M700/M80/M800HEINDENHAIN: iTNC530Siemens: 828D/840D |
| CNC Data Collection | NC file - Support NC file transfer to and from CNC controller - Verify the part under production matches MES - Record the production history of every machineController status - Allow plant manager to have full awareness of all machine status - Record the complete status of all time for analysisUptime analysis - Display uptime and graphical result to improve plant efficiencyAlarm & history - Trace alarm history of each machine for review and optimizationServo spindle load - Monitor the reasonable working load to avoid excess temperature on machines, and elongate machine lifespanMaintenance management - Couple with CNC controller’s self-detection function to predict maintenance schedule and prevent unexpected downtimeTool life management - Manage tool life to foresee the timing of tool replacement - Reduce number of defect parts cause by tool failure |
| Internal SQL Interface | Data management - Collected data is stored in CNC Gateway as a buffer database in SQL format - The buffer database is available for SCADA, main Database, and other applications to retrieve |
| Cloud Service | Cloud service compatible with an additional IoT gateway |
| Communication Protocols | CNC protocolSQL form database |
| System Configuration | Intel Atom® E3826 dual-core 1.46GHz4GB DDR3L system memory128GB SATA3 SSD storageWindows 7 Pro 64-bitiAT2000 CNC Gateway software package - CNC protocol interface - CNC data SQL interface |
| I/O Interface | 1 x External CFast socket1 x SIM card holder2 x Intel® I210-IT GbE LAN ports2 x USB 2.0 (500mA per each), 1 x USB 3.0 (900mA)4 x DB9 for COM1 ~ COM41 x 2-pin DC input, support + 9 to 30VDC input1 x HDMI & 1 x DVI-I DisplayPort2 x Antenna holes for optional Wi-Fi/3.5G antenna1 x Optional mini-PCIe Wi-Fi/3.5G for wireless connectivity |
| Certification | CEFCC Class A |
| Power & Dimension | Power input: +9VDC to 30VDC, Max. 30W power consumptionDimension: 206 x 131 x 60 |
NISE 3700E PDM Solution
NISE 3700E PDM Solution Pack
Overview
NEXCOM Predictive Diagnostic Maintenance (PDM) solution kit is the education/training kit for the predictive maintenance for rotary machinery. It includes the rotor kit, vibration sensors, digital signal processing module, PLC, the IoT gateway with vibration predictive/analysis software function. The rotor kit is designed as similar as the exact machinery. Users can us the rotor kit to simulate the unbalance, shaft alignment, variable loading to monitor the bearing, shaft, motor, gear box behavior to learn how to analyze the machine situation. The IoT gateway with the predictive/ analysis software can help use to learn how to implement the IoT communication technology for the PDM application.
Features
- Rotor kit includes motor, coupling, balancing disk, gear reducer, blower, tachometer and motor speed controller
- Customized bearing housing
- Equip with real blower
- Aluminum alloy foundation
- Disconnect coupling easily to compare the vibration behavior between different load
- Dynamic balancing simulation
- Misalignment simulation
Specifications
| PDM Station | NISE 3700E, 4th Generation Intel® Core™ i7/i5/i3 LGA Fanless System with Expansion |
| OS | Windows 10 IoT Enterprise T |
| Software | Iot StudioJMobile |
| Power Induction Motor | 60 W,110 V, single phase |
| Maximum Speed | 1750 rpm (with 60Hz power) |
| Total Assembly Weight | 9.6kg |
| Total Dimension | 720 x 460 x 230 mm |
| Bearing | SKF 16101-2Z for shaft at balancing disk and blower |
| Gear Reducer | Total gear ration: 5.7:11st stage gear ratio 11T:50T2nd stage gear ratio 24T:30T |
| Blower | 45 pieces of blade |
| Controller | CompactLogix 750KB DI/O Controller |
| Dynamic Measurement Module | CompactLogix Device Net Scanner ModuleOrdering Information |
IoT Studio V1.2
IoT Studio V1.2
Overview
IoT is transforming business across industries with innovative applications. To spur more innovations, NEXCOM Industrial IoT Studio, a web-based configuration tool, demonstrated how developers can swiftly implement customized features by taking advantage of pre-integrated functions with simple clicks, drags, and drops. Accelerating the development of IoT applications with reduced efforts enables immediate testing of innovative ideas, turning proof-of-concept inventions into wide-scale deployment. NEXCOM Industrial IoT Studio which is a GUI tool powered by using Node.js and IBM Node-RED (*1).
*1. Node-RED is a visual wiring tool for the Internet of Things. A creation of IBM emerging technologies.
Features
- Processing data analytically by redefined the categories and offered customized nodes
- Manage cyber physical system efficiently by NEXCOM hardware information nodes
- Connect to cloud securely with verified MQTT and AMQP nodes
- Support SQLite for databased application and https for web service
- Support Fieldbus (PROFINET, PROFIBUS, Ethernet/IP) configuration, Modbus/RTU and Modbus/TCP master, OPC-UA client for field devices/controller data concentration
Specifications
| Modbus | Description: Get the registers and status with the Modbus protocolNode: - Modbus-TCP read/wirte - Modbus-RTU read/write |
| Fieldbus | Description: Get the registers and status from the controller/devices with Fieldbus interfaceNode: - PROFIBUS read - PROFIBUS write - PROFINET read - PROFINET write - EtherNet/IP read - EtherNet/IP write |
| Data process | Description: Process or encrypt/decrypt data from bufferingNode: - Merge - Boundary - Critical section - H/W Info - Cypher |
| OPC UA | Description: Communicate with the OPC UA serverNode: - OPC UA Item - OPC UA Client - OPC UA Broswer |
| Input | Description: Prompt for user input from network or serial portNode: Inject, catch, status, MQTT, http, websocket, TCP, UDP, serial |
| Function | Node: Function, template, delay, trigger, comment http request, TCP request, switch, change range, csv, html, json, xml, rbe |
| Social | Description: Access 'multipart/form-data' content by emailNode: - Email in - Email out |
| Storage | Description: Read/write the file or databaseNode: - File in, file out - SQLite |
| Cloud | Description: Provides Azure serviceNode: - eventhub - IoT hub - MS SQL |
| Support OS & Hardware Matrix | CPS 100-M - Windows Embedded 8: X - Yocto (Linux): OCPS 100-RE/DP - Windows Embedded 8: X - Yocto (Linux): OCPS 200-RE/DP - Windows Embedded 8: X - Yocto (Linux): O *Note: Products and models are listed but not limited, please contact your sales representatives for updates. |
